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Mailer Boxes

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Description

Mailer boxes are sturdy and durable cardboard boxes designed to securely transport goods through the mail or shipping process. They are typically made from corrugated cardboard, which is a material that consists of a fluted corrugated sheet sandwiched between two flat linerboards. This design provides excellent strength and protection to the contents of the box.

Mailer boxes come in a range of sizes, shapes, and styles, making them versatile and suitable for a variety of products. Some mailer boxes are self-sealing, meaning they have adhesive strips that enable the box to be sealed quickly and easily without the need for additional tape or glue.

Mailer boxes are an excellent option for businesses looking to ship products to customers, as they are affordable, reliable, and easy to use. They can be customized with branding and other graphics, making them a great way to promote a business or product. Overall, mailer boxes are a practical and effective packaging solution for shipping goods of all kinds.

Custom Mailer Boxes: 

Custom mailer boxes are personalized cardboard boxes designed to meet the specific needs of a business or individual. They can be tailored in size, shape, color, design, and material to suit the product being shipped and the brand’s image.

Custom mailer boxes offer several benefits. First, they provide an effective way to promote a brand or product. By customizing the packaging, businesses can make their products stand out and leave a lasting impression on customers. Second, custom mailer boxes offer enhanced protection for the contents of the box. They can be designed to fit the product snugly and securely, reducing the risk of damage during transit. Finally, custom mailer boxes are a cost-effective way to package and ship products. By customizing the box, businesses can reduce the amount of material used, resulting in lower shipping costs.

To create custom mailer boxes, businesses can work with packaging companies or design firms that specialize in custom packaging solutions. These companies can help businesses select the appropriate materials and design the box to meet their specific requirements. Once the design is finalized, the custom mailer boxes can be produced in bulk and shipped to the business for use in their shipping operations.

Customization options for mailer boxes include:

Size and Shape: Mailer boxes can be custom-made to fit the specific dimensions of the product being shipped. This ensures a snug and secure fit, reducing the risk of damage during shipping.

Material: Mailer boxes can be made from a variety of materials, including corrugated cardboard, kraft paper, and recycled paper. The choice of material will depend on the level of protection required and the environmental concerns of the business.

Color: Mailer boxes can be printed in a range of colors to match a brand’s image or product. This can help make the packaging more visually appealing and memorable.

Branding: Mailer boxes can be printed with a business’s logo or branding message, which helps promote the brand and increase brand recognition.

Custom Inserts: Custom inserts can be added to the mailer box to provide additional protection and support to the product being shipped. Inserts can be made from foam, cardboard, or other materials.

Discover our range of high-quality packaging materials designed to tailor your packaging order to perfection. From sturdy cardboard boxes to eco-friendly options, we have the ideal materials for your unique needs. Elevate your brand and protect your products with our customizable packaging solutions.

Thickness Of Packing MaterialGSM Weight
13 Point Pulp200 GSM
14 Point Uncoated270 GSM
16 C2S / Solid Bleached Sulfate(SBS)*350 GSM
18 Point C2S400 GSM
24 Point Uncoated405 GSM
24 C2S / Solid Bleached Sulfate(SBS)*460 GSM
40 Point cotton600 GSM

Explore the Paper Stock & Material Below

Box StyleCustomized, Tuck Flap Box, Pillow Box, Gable Style , Sleeve Style Box , Mailer Style Collapsible Mag Closure etc.
DimensionDimension or the size of the box is usually measured with the help of Length x Width X Height Formula ( Height = Top to Bottom of the box), Width (Left to right of the box) and Length front to back of the box.
SizeAll Custom Size and standard sizes are Available.
Quantities100 to 500,000 boxes can be ordered in one month.
Paper Stock10pt to 24pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock, Uncoated Super White Cardboard and Rigid Stock.
Printing TypeOffset printing Method, Screen Printing, Plain, CMYK Colors, PMS (Pantone Matching System), Spot Colors.
Finishing Or Add onsSoft Touch Lamination ,Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing Debossing and Foiling.
Additional OptionsCreasing , Die Cutting, Gluing, Perforation, Blind Embossing, Window Patching, (Gold, silver, Copper, Red, Blue Foil Stamping)
Turnaround TimeStandard Turnaround Time:After getting the artwork approved, it takes 9 to 11 business days for producing the boxes and further 24 to 48 Hours for the shipment to be delivered at your doorstep. Custom add on orders can take 2 to 4 days extra.
Expedite Turnaround TimeOnce the job is sent for production after the approval of artwork the production will take at least 4 to 6 Biz days for printing and further 24 to 48 hours for delivery at your doorstep. Urgent deadlines can be achieved.
Shipping servicesWe use DHL, FedEx USPS and UPS to Ship boxes. Sea shipping is also an option that can be considered on specific requests.

The packaging you choose for your business depends on various factors such as the type of products you ship, your budget, and your long-term goals. For instance, custom packing tape can be a cost-effective way to brand your shipments while monitoring your budget. Custom printed poly mailers can help you stand out from the competition and keep your shipping costs low. Custom boxes and tissue paper can enhance the unboxing experience and make your products look more valuable. As you gain confidence and grow your budget, you can add more custom packaging options to your lineup.

Absolutely, the choice of material will have a significant impact on how your design will appear on your custom packaging. The texture and finish of the material, as well as the printing process used, can greatly affect the final product.

For example, if you choose a matte texture or darker material such as kraft boxes, your colors and images may appear darker and more subdued. On the other hand, if you opt for glossy or brighter materials like custom poly mailers, your colors may appear brighter and more impactful. By considering your branding and the desired look you want to achieve, you can leverage different textures and materials to your advantage and create a unique, eye-catching design for your custom packaging.

Generally, there are no limits to the number of colors you can use when designing your custom-branded packaging. However, the printing process used may impact the number of colors that can be accurately reproduced. For example, digital printing can usually reproduce a wide range of colors, while screen printing may have limitations on the number of colors that can be used. It’s best to discuss your color requirements with your packaging consultant and the printing team to determine the best printing method for your design.

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The final project invoice for customized packaging typically includes the actual quantity produced of the product, shipping costs (if any), and additional costs for new or revised orders, artwork, printing plates, and possibly cutting dies. Overrun and underrun quantities may also affect the final cost. It’s important to work with packaging consultants who can guide you through the entire process, including pricing and quantity options. Each project is unique, so the final cost will depend on factors such as materials, printing methods, and product style.

When it comes to custom packaging, minimum quantities are essential to ensure efficient production and prevent waste. The minimum quantities required vary depending on factors such as the type of product, printing techniques used, and deadlines. Our product gallery pages provide estimated minimum quantities to help you plan your project. Each custom printed project requires a specific amount of time and materials to complete, and manufacturing facilities must make decisions based on their overall production capacity. By setting minimum quantities, manufacturers can optimize their efficiency and deliver high-quality custom packaging products to their customers.

The lead time for custom printed packaging can vary based on the type of printing and customization being done. It’s essential to discuss your project details with your packaging consultant to get the most accurate lead time information. Semi-custom printed packaging usually takes 2-4 weeks after approval, while domestic production takes 3-8 weeks after all artwork and prototype approvals. Imported products typically take 8-14 weeks, depending on the product and shipping method. Please note that lead times are subject to change, especially during the holiday season, so it’s best to plan ahead to ensure timely delivery of your custom packaging order.

Over and under runs are common in custom printed packaging production and refer to the final quantity of the product being either more or less than the original order quantity. This is detailed in our proposals as a plus or minus percentage, and you will be billed pro-rated for the actual shipped amounts. Over and under runs happen due to various factors such as the amount of material allocated to each job and the efficiency of the set-up process. However, semi-custom packaging orders are usually produced in exact or very close quantities to the original request. Rest assured that you will only be billed for what we make and ship, whether it’s more or less than your original order quantity.

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Product Info

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Personal Info

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Upload Your ArtWork

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