Foiling Mailer Boxes

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Any Custom Size/Style/Shape/Design


CMYK, PMS, Digital and Plain (Non-Printed)

Card Stock

10pt to 28pt Kraft, Cardboard, Corrugated and Colored Stock.


100 boxes to start with

 Add – On

Custom Die Cut Window, Silver/Gold Foiling, Embossing, Stamping.


Flat View, 3D Digital Proofing, Physical Sampling (On request)


Gloss Finish, Matte Finish, Spot UV, Spread UV and Blind UV etc…

Default Process

Die Cutting, Gluing, Scoring, Pasted, Assembled and Flat Ship

Turn Around Time

4-6 Business Day to Dispatch, Rush/Expedite



Foiling mailer boxes are mailer boxes that are decorated with foil stamping or hot stamping techniques. Foil stamping involves the application of a metallic or colored foil onto the surface of the box using heat and pressure. This process creates a metallic or glossy finish that adds a premium and luxurious look to the box. Foiling mailer boxes can create a unique and eye-catching look that can help a brand stand out in a crowded marketplace. The metallic or colored foil can add an element of luxury and sophistication to the packaging. Foil stamping creates a durable finish that resists fading and scratches, making it an ideal option for shipping and handling. Foil stamping can be customized with a brand’s logo, message, or any other design element. This can help businesses create a branded packaging experience that reinforces their brand identity. Foil stamping can be applied to various materials, including cardboard, paper, and plastic, making it a versatile option for packaging.

Gold Foil Mailer Box:

A gold foiling mailer box is a type of packaging that is commonly used for shipping and mailing various products. The box is made from cardboard or other sturdy materials and has a shiny gold foil finish on the outside, giving it an attractive and professional appearance.

The gold foil finish is achieved by using a special printing process where metallic foil is applied to the surface of the box. This process can be done on various parts of the box, such as the logo, text, or graphics, to create a unique and eye-catching design.

Gold foiling mailer boxes are commonly used by e-commerce businesses to package and ship their products to customers. They are also popular for gift packaging and other special occasions where an extra touch of elegance and sophistication is desired.

When ordering gold foiling mailer boxes, it is important to consider the size, material, and printing options to ensure that the box meets your specific needs. You can find many online retailers that offer a wide range of custom mailer boxes with gold foiling options to choose from.

How To Design Foiling Mailer Box:

Designing a foiling mailer box can be a fun and creative process. Here are some steps you can follow to design your own foiling mailer box:

Determine the purpose and size of the box: Decide on the purpose of the box and what products it will hold. Also, determine the size of the box to ensure that it will fit the products comfortably.

Choose the material and color of the box: Select the type of material you want the box to be made of, such as cardboard or corrugated paper. Also, choose the color of the box based on your branding or personal preference.

Decide on the foiling design: Think about the design you want to apply to the box using the foiling process. This can be your logo, text, or graphics.

Create the design: Using design software, create the artwork for the foiling design. Make sure that the design fits the dimensions of the box and that it is high-resolution.

Choose the foiling color: Decide on the color of the foil you want to use. Gold and silver are the most common foiling colors, but there are other options available.

Prepare the Artwork for Foiling: Convert the design into a format that is compatible with the foiling process. This may involve adding registration marks or creating a separate layer for the foil design.

Foil The Box: Use a foiling machine to apply the foil to the box. Make sure that the foil is applied evenly and that there are no wrinkles or bubbles.

Test the design: Once the box is foiled, test it with your products to make sure it fits well and that the foiling design looks good.


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The packaging you choose for your business depends on various factors such as the type of products you ship, your budget, and your long-term goals. For instance, custom packing tape can be a cost-effective way to brand your shipments while monitoring your budget. Custom printed poly mailers can help you stand out from the competition and keep your shipping costs low. Custom boxes and tissue paper can enhance the unboxing experience and make your products look more valuable. As you gain confidence and grow your budget, you can add more custom packaging options to your lineup.

Absolutely, the choice of material will have a significant impact on how your design will appear on your custom packaging. The texture and finish of the material, as well as the printing process used, can greatly affect the final product.

For example, if you choose a matte texture or darker material such as kraft boxes, your colors and images may appear darker and more subdued. On the other hand, if you opt for glossy or brighter materials like custom poly mailers, your colors may appear brighter and more impactful. By considering your branding and the desired look you want to achieve, you can leverage different textures and materials to your advantage and create a unique, eye-catching design for your custom packaging.

Generally, there are no limits to the number of colors you can use when designing your custom-branded packaging. However, the printing process used may impact the number of colors that can be accurately reproduced. For example, digital printing can usually reproduce a wide range of colors, while screen printing may have limitations on the number of colors that can be used. It’s best to discuss your color requirements with your packaging consultant and the printing team to determine the best printing method for your design.

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The final project invoice for customized packaging typically includes the actual quantity produced of the product, shipping costs (if any), and additional costs for new or revised orders, artwork, printing plates, and possibly cutting dies. Overrun and underrun quantities may also affect the final cost. It’s important to work with packaging consultants who can guide you through the entire process, including pricing and quantity options. Each project is unique, so the final cost will depend on factors such as materials, printing methods, and product style.

When it comes to custom packaging, minimum quantities are essential to ensure efficient production and prevent waste. The minimum quantities required vary depending on factors such as the type of product, printing techniques used, and deadlines. Our product gallery pages provide estimated minimum quantities to help you plan your project. Each custom printed project requires a specific amount of time and materials to complete, and manufacturing facilities must make decisions based on their overall production capacity. By setting minimum quantities, manufacturers can optimize their efficiency and deliver high-quality custom packaging products to their customers.

The lead time for custom printed packaging can vary based on the type of printing and customization being done. It’s essential to discuss your project details with your packaging consultant to get the most accurate lead time information. Semi-custom printed packaging usually takes 2-4 weeks after approval, while domestic production takes 3-8 weeks after all artwork and prototype approvals. Imported products typically take 8-14 weeks, depending on the product and shipping method. Please note that lead times are subject to change, especially during the holiday season, so it’s best to plan ahead to ensure timely delivery of your custom packaging order.

Over and under runs are common in custom printed packaging production and refer to the final quantity of the product being either more or less than the original order quantity. This is detailed in our proposals as a plus or minus percentage, and you will be billed pro-rated for the actual shipped amounts. Over and under runs happen due to various factors such as the amount of material allocated to each job and the efficiency of the set-up process. However, semi-custom packaging orders are usually produced in exact or very close quantities to the original request. Rest assured that you will only be billed for what we make and ship, whether it’s more or less than your original order quantity.


Premium Finishes

Our custom printing premium category offers the highest quality materials, finishes, and design options for a truly unique and sophisticated look. Elevate your brand with our premium printing services.


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